Advanced Air Swept Mill Solutions for South African Industries
Air Swept Mill Manufacturer in South Africa
Kalas Industries Pvt. Ltd. is a trusted Air Swept Mill Manufacturer in South Africa, supplying high-performance grinding and pulverizing equipment to industries across Lagos, Abuja, Kano, Port Harcourt, Ibadan, Kaduna, Enugu, and other major industrial regions.
Our Air Swept Mills are engineered for efficient grinding of soft to medium-hard materials and are widely used in agro processing, chemical manufacturing, mineral grinding, fertilizer production, pigment processing, food manufacturing, and industrial powder processing applications. Designed for continuous operation, these mills deliver consistent particle size distribution, energy efficiency, and reliable performance.
About Kalas Industries
Trusted Industrial Grinding Equipment Manufacturer Since 1990
Kalas Industries Pvt. Ltd. has been manufacturing industrial grinding and pulverizing machinery since 1990. With decades of engineering expertise and global export experience, we deliver innovative processing solutions that help industries improve productivity, efficiency, and product quality.
Our Air Swept Mills are manufactured using premium-quality materials and advanced engineering practices to ensure long service life and dependable performance in demanding industrial environments.
About Air Swept Mill
High-Efficiency Screenless Grinding Solution
The Air Swept Mill (ASM) is a screenless pulverizer that pulverizes soft and medium-hard dry materials. During ASM, the material is fed into a grinding chamber and beaten up with a hammer lining up on the shaft. Despite being screenless, the mill’s classifying action is accomplished with the help of specially designed wizards. Wizard adjustments determine the fineness of the finished product.
If you move the wizard towards the hammer, it will produce a coarse output, and if you move it away from the hammer, it will produce a fine output. As the material is picked up by the blower unit, it is conveyed to the dust collector via the pneumatic conveying system. Other features can be incorporated into Air Swept Mill based on the application and client requirements.
Heat-sensitive products are grinded at ambient temperature by providing water cooling jackets on mills. Ayurvedic herbs & roots as well as turmeric, limestone, various minerals, chemicals, pigment, etc. are ground in Air Swept Mills.
Working Principle
Efficient Pulverizing Technology for Industrial Applications
01
Air Swept Mill (Screenless Equipment) are recommended for micro fine pulverizing of soft to medium hard, fibrous and slightly moist materials. Mill is uneconomical where frequent change over of product is required and material is abrasive.
02
Such Impact Mills efficiently handle fibrous materials and products having similar structure. Water circulation jacket is an optional feature, apart from different styles of grinding elements.
03
Axially fed material is swept across the periphery of hammers and whizzer type retainer plate. Grinding action takes place between high speed hammers and serrated liners. Micro fine powder is discharged through a built-in blower to a cyclone separator, coupled with a dust filter unit. Mills are supplied with pneumatic conveying system.
Features
Key Benefits of Air Swept Mill Machines
Air swept mills are screenless grinding machines
Provided with cooling jackets for heat-sensitive material
Depending on the material characteristics, 150 to 400 mesh BSS can be achieved
Compact design requires less installation space
Materials of construction available in mild steel and stainless steel for a wide variety of applications
Dust-free operation with no waste generation; complies with pollution norms
Easy to operate and maintain
Applications
Industries and Materials Processed
Food & Spices
Agro Products
Agro Chemicals
Fertilizers
Metal Powder
Chemicals
Minerals
Dyes & Pigments
Ceramics & Minerals
Paints & Polymers
Standard Supply & Technical Specifications
Model No. | Mill Motor Horse Power (H.P.) | Capacity (Range) Kgs/Hr/Operation | Maximum Permissible Feed Size (mm) | Fineness Range | Abrasiveness & Hardness Handled |
MP-01 | 5 – 7.5 | 30 to 2000 | 6 | 100 to 300 Mesh BSS & Finer | Low & up to 3 on Moh’s Scale |
MP-02 | 10 – 20 | 30 to 2000 | 6 | 100 to 300 Mesh BSS & Finer | Low & up to 3 on Moh’s Scale |
MP-31 | 30 – 40 | 30 to 2000 | 6 | 100 to 300 Mesh BSS & Finer | Low & up to 3 on Moh’s Scale |
Industries We Cater
Serving Diverse Industries Across South Africa
Mining Industry
Mineral Industry
Chemical Industry
Fertilizer Industry
Pigment Industry
Paint Industry
Food Industry
Pharmaceutical Industry
Foundry Industry
Agro Processing Industry
Reliable Grinding Technology Partner
Advanced Engineering Expertise
Our experienced engineering team develops efficient grinding solutions designed to meet the evolving requirements of South Africa's industrial and agricultural sectors.
Customized Solutions
We offer customized Air Swept Mill configurations based on material characteristics, production requirements, and processing objectives.
International Quality Standards
Every machine is manufactured using high-quality materials and undergoes strict quality inspections to ensure long-term reliability.
Global Export Experience
Successfully supplying industrial grinding machinery to South Africa, Nigeria, Ethiopia, Malawi, UAE, Saudi Arabia, and international markets.
Comprehensive Technical Support
Installation assistance, operational guidance, spare parts support, and after-sales service ensure smooth and uninterrupted performance.
Benefits of Using Air Swept Mills
Optimized Grinding Performance
Designed for micro-fine pulverizing applications with consistent particle size distribution.
Screenless Grinding Technology
Eliminates screen blockage issues and improves continuous processing efficiency.
Dust-Free Operation
Integrated conveying and collection systems help maintain a cleaner production environment.
Energy-Efficient Processing
Optimized airflow and grinding mechanisms reduce energy consumption while maximizing output.
Suitable for Heat-Sensitive Materials
Optional cooling jacket arrangement helps process temperature-sensitive materials effectively.
Frequently Asked Questions
Do you supply Air Swept Mill machines across South Africa?
Yes, Kalas Industries supplies Air Swept Mill machines across Lagos, Abuja, Kano, Port Harcourt, Ibadan, Kaduna, Enugu, and other industrial regions throughout South Africa.
Which industries use Air Swept Mills in South Africa?
Air Swept Mills are widely used in agro processing, food processing, spice manufacturing, chemicals, fertilizers, pigments, pharmaceuticals, minerals, and industrial powder manufacturing applications.
What fineness can be achieved using an Air Swept Mill?
Depending on the material characteristics, Air Swept Mills can achieve fineness ranging from 100 to 300 mesh BSS and finer.
Can Air Swept Mills process agricultural products?
Yes, Air Swept Mills are widely used for grinding grains, spices, herbs, agro products, fertilizers, minerals, chemicals, and other industrial materials.
Do you offer customized Air Swept Mill solutions?
Yes, we provide customized Air Swept Mill configurations based on production capacity, material characteristics, and specific industrial applications.
Why choose Kalas Industries as an Air Swept Mill manufacturer in South Africa?
With over 30 years of manufacturing expertise, Kalas Industries offers reliable grinding solutions, international quality standards, customized engineering support, global export capabilities, and dedicated after-sales service.
Looking for an Air Swept Mill Manufacturer in South Africa?
Partner with Kalas Industries for reliable and high-performance Air Swept Mill machines designed for industrial grinding, pulverizing, and powder processing applications.
Our advanced grinding solutions help manufacturers across Lagos, Abuja, Kano, Port Harcourt, and throughout South Africa improve productivity, product quality, and operational efficiency.