Air Classifier Mill Manufacturer
Air Classifier Mill Manufacturer in Saudi Arabia
Kalas Industries Air Classifier Mill (ACM) is an advanced air classifying mill with integrated grinding, classifying, conveying, and collecting functions for achieving ultra-fine grinding results. As a leading Air Classifier Mill Manufacturer in Saudi Arabia, we provide high-performance grinding solutions for industries across Riyadh, Jeddah, Dammam, Jubail, Yanbu, and other industrial regions.
Our Air Classifier Mill Plant is specifically designed for applications requiring micron-level particle size reduction, narrow particle size distribution, and high production efficiency. The system is widely used in food processing, chemicals, pharmaceuticals, minerals, pigments, fertilizers, and specialty powder manufacturing industries across Saudi Arabia.
With advanced classifier technology and energy-efficient operation, Kalas Industries offers reliable Air Classifier Mills that help manufacturers achieve superior powder quality while reducing operational costs.
Working Principle
- The Air Classifier Mill operates through a variable feed screw mechanism that transports material from the hopper into the grinding chamber. Inside the chamber, high-speed grinding discs and pins reduce the particle size through impact and attrition.
- The ground material is carried by the controlled airflow into the classification zone, where fine particles are separated from coarse particles. Acceptable product particles are collected through a high-efficiency bag filter system, while oversized particles are returned to the grinding chamber for further size reduction.
- This continuous grinding and classification process ensures consistent particle size distribution, improved product quality, and high processing efficiency, making it an ideal solution for Saudi Arabian industries requiring ultra-fine powder processing.
Components
The Air Classifier Mill Plant Comprises:
- Air Classifier Mill for grinding and classification
- High-Efficiency Pulse Jet Bag Filter System
- Rotary Air Lock for air sealing and material discharge
- Bag Filter Rotary Airlock Assembly
- Centrifugal Fan for conveying and cooling
- Product Collection System
- Electrical Control Panel
- Integrated Air Handling System
These components work together to deliver efficient and continuous powder processing operations.
Technical Specifications
| Model | Main Motor (HP) | Rotor RPM | Classifier Motor (HP) | Classifier RPM |
|---|---|---|---|---|
| ACM 5 | 5 | 9400 | 1 | 5400 |
| ACM 10 | 10 | 7000 | 1.5 | 5000 |
| ACM 30 | 30 | 4600 | 7.5 | 2500 |
| ACM 30 (ID) | 30 | 5000 | 7.5 | 3000 |
| ACM 60 | 60 | 3000 | 15 | 2000 |
| ACM 60 (ID) | 60 | 3500 | 15 | 3000 |
| ACM 75 (ID) | 75 | 3500 | 15 | 3000 |
| ACM 100 | 100 | 3000 | 15 | 2000 |
| ACM 100 (ID) | 100 | 3500 | 15 | 3000 |
| ACM 120 | 120 | 2200 | 20 | 1800 |
| ACM 150 | 150 | 2200 | 20 | 1800 |
| ACM 200 | 200 | 2200 | 30 | 1800 |
Applications of Air Classifier Mill in Saudi Arabia
Chemical Industry
- Phenolic Resins
- Toner Powders
- Talc
- PPT Silica
- Metal Stearates
- Modified Starch
Food, Spices & Confectionery
- Turmeric
- Sugar
- Soya
- Gluten
- Besan
- Flour Processing
Paint & Pigment Industry
- Pigments
- Dyes
- Colours
- Powder Coatings
- Food Colours
Pharmaceutical Industry
- Active Pharmaceutical Ingredients
- Bulk Drugs
- Nutraceuticals
- Proteins
Agrochemical Industry
- Wettable Pesticides
- Insecticides
- Fungicides
- Herbicides
Mineral Industry
- Calcined Clay
- Kaolin
- Wollastonite
- Ceramic Colours
- Calcium Carbonate
Key Features
- Simple, Modern, and Economical Design
- High-Pressure Mill Suitable for Dust Explosion Protection
- Closed Loop System for Hygroscopic and Explosive Materials
- Suitable for Heat-Sensitive Products
- Simultaneous Grinding and Classification
- Consistent Particle Size Distribution
- Dust-Free Operation
- Low Energy Consumption
- Sharp Particle Size Control
- Independent Drive Classifier Options Available
- Compact Design with High Throughput Capacity
Safety Features
- Safety Interlock Protection System
- Grinding Chamber Safety Switch
- Control Panel with MCC Integration
- Emergency Operating Controls
- Dynamic Balance for Smooth Operation
- Rigid Welded Steel Structure
- Low Vibration Design
- No Special Foundation Requirement
These safety features ensure reliable and secure operation even in demanding industrial environments.
Serving Diverse Industries Across Australia
Kalas Industries supplies industrial grinding and processing equipment to a broad range of industries throughout Australia.
Ayurvedic Industry
Chemical Industry
Food Processing
Fertilizer Industry
Foundry Industry
Mineral Industry
Paint Industry
Pharmaceutical
Pigment Industry
Spice Processing
Technological Expertise
Our In-House R&d Team Continuously Works to Innovate and Improve Our Machinery, Integrating the Latest Advancements in Engineering and Material Science.
Customized Solutions
We Understand that every Industry has Unique Requirements. We Offer Bespoke Machinery and Configurations to Perfectly Match your Specific Operational Needs.
Uncompromising Quality
Each Piece of Equipment Undergoes Rigorous Quality Control Checks to ensure Durability, Performance, and Compliance with all Industry Standards.
Dedicated After-Sales Support
Our Service Team Provides Comprehensive Support, Including Installation Assistance, Maintenance, and Technical Guidance, ensuring the Long-Term Reliability of your Equipment.
Frequently Asked Questions
Do you export industrial machinery to the Australian ?
Yes, Kalas Industries exports industrial grinding machines, pulverizers, mixers, blenders, and processing equipment to customers across the Australian
Which industries use your machinery?
Our machinery is widely used in food processing, spices, chemicals, pharmaceuticals, minerals, fertilizers, pigments, and various industrial manufacturing sectors.
Can you provide customized machinery?
Yes, we manufacture customized industrial processing equipment based on specific production requirements, capacity needs, and industry applications.
Do you offer technical support?
Yes, we provide comprehensive technical support, installation guidance, maintenance assistance, and after-sales service for all machinery supplied.
Looking for Industrial Processing Equipment in Australia?
Partner with Kalas Industries Pvt. Ltd., a trusted Industrial Grinding Equipment Manufacturer and Pulverizer Supplier serving businesses across Sydney, Melbourne, Brisbane, Perth, Adelaide, and other industrial regions of Australia.
Whether you need industrial grinding machines, pulverizers, ribbon blenders, air classifier mills, or complete turnkey processing plants, we deliver reliable, high-performance, and cost-effective solutions tailored to your industry requirements.
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